Product Introduction
The AC100 fully-automatic mounting & precision dispensing machine is a next-generation inline solution designed for high-precision component mounting and dispensing tasks across module and shell assembly in the advanced electronics industry. With a focus on MEMS, optical devices, holders, reinforcement plates, and prism mounting, the AC100 combines high repeatability with flexibility and full process traceability. It integrates automatic substrate loading/unloading, precision adhesive dispensing, inline glue shape inspection, component pick & place, placement quality detection, and optional pre-curing. By supporting international semiconductor communication protocols and smart factory MES systems, the AC100 aligns with the latest trends in digitalized and unmanned manufacturing.
Problem → Cause → Solution
Problem: Large optical panels and gratings need sub‑millimeter placement accuracy and particle‑free handling; failures cause misalignment, optical loss and rework.
Cause: Manual handling or poorly controlled automated cells let particles enter, create small position errors, and produce inconsistent adhesive or mount application at meter scale.
Solution: Use a closed, clean handling cell with camera‑guided unit, precise multi‑axis positioning and controlled material feed to ensure repeatable placement, clean assembly and reliable optical performance.
Core Modules
Dispensing Module
The linear motor is adopted to achieve high-speed and high-precision dispensing
Dispensing Conveyor Module
Track lifting & conveying is adopted to improve the stability of conveying
Mounting Head
The linear motor + DD motor are adopted to achieve high-precision position compensation and mounting
Tilting Module
Dispensing with ±30° tilting can be achieved
Mounting Module
The linear motor is adopted to achieve high-speed and high-precision mounting
Vision Module
Products within different height ranges can be recognized through automatic focusing
Application
- Precision grating mounting for optical modules and sensor arrays.
- Large optical panel assembly requiring cleanroom handling and fine placement.
- Production transfer from R&D to inline assembly for displays and optical subsystems.
FAQ
Q: What does “1μm grating resolution” mean in practice?
A: It indicates the unit meets the specified optical placement tolerance on 1μm span gratings when measured per the referenced test method. Request the lab report for details.
Q: Is the handling area truly class 10?
A: Yes — the enclosed handling area meets class 10 particle counts when installed with our recommended filtration and gowning procedures. Certification report available on request.
Q: Can it work with heated adhesives?
A: Yes — heated feed sleeve / line option available; we recommend a site sample to confirm optimal temperature and tip size.
About Mingseal
Mingseal is a leading technology-driven manufacturer specializing in precision dispensing, mounting, and automation solutions for high-end electronics, optics, and semiconductor applications. Since its founding, Mingseal has earned global trust for delivering cutting-edge equipment that empowers clean, efficient, and intelligent production lines for industry leaders worldwide.
